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An egg tray machine will depend on waste paper as its primary ingredient to make trays. It makes sense a four-fold manufacturing method that begins with mixing the raw materials and ending with dried trays on the other side in the machine. Egg tray machines can be found in manual, semi-automatic, and fully automatic variants. You should obtain an entirely automatic model as it comes with a higher output capacity. Here are among the attributes of a fully automatic egg tray machine.

•Production capacity

The development capacities of egg tray machines differ from 2000 to 6000 trays every hour. You should obtain one based on the interest in the volume of egg trays in a week or month.

•Plant area

Most egg tray machines occupy a minimum of 1500 m2. You can purchase a larger machine if you would like. The larger machines are designed for delivering as many as 7500 trays in a single hour.

•Tray weight

Egg trays shouldn't weigh an excessive amount of. A fully automatic egg carton machine produces trays that weigh approximately 70 to 75 grams. This weight is perfect. Manual machines make trays that weigh nearly 90 to 95 grams. Experts assume that this weight is heavier and not appropriate for eggs.

Manufacturing process

Egg tray machines experience a four-fold process while making the trays. Allow me to share the steps involved:

1. First will be the pulping stage. Here, you must place all the constituents within the machine. Pour appropriate quantities of water. The device will shred the waste paper thoroughly and mix it with water to create a soft pulp. It produces a muddy mixture that may be not too hard or too soft. This helps the next section of the machine to provide shape to the trays.

2. The next part pumps the slurry mixture in a dice to offer shape in the molding process. Vacuum absorption and negative pressure force the mixture to make crates that appear to be like egg trays. But this part only creates a single layer of the mold. The very last tray consists of multiple layers so they become thick enough to keep the eggs safely. Most machines provide egg tray molds. Also you can buy molds separately in order to make customized trays.

3. The penultimate stage involves drying the trays. You will discover a drying line the location where the semi-finished trays proceed through a heater that dries the trays together. Fully automatic machines can dry approximately 3000 to 4000 trays in one batch. Drying is an important process mainly because it works well for maintaining the form of the trays. Otherwise, the wet trays may bend or break if you handle them manually before drying.

4. The last stage involves hot pressing the trays before sending them out. It will help the user to pack the trays with eggs according to the way he/she would like.

You should obtain an entirely automatic paper tray making machine because it doesn't require too much labor costs. The initial price could be high nevertheless these machines last for decades. Plus, they are really easy to use. Even an amateur are prepared for the controls without requiring a lot of experience. 

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